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Plate Rolling Machine for Pressure Vessel



Pressure Vessel Industry Overview

The pressure vessel industry covers the manufacturing of pressure vessels, storage tanks, heat exchangers, reactors, boiler shells, and related components such as heads and flanges. These products are widely used in petrochemical, nuclear power, pharmaceutical, and new energy industries, where safety, durability, and structural integrity are critical.

To meet strict international standards such as ASME and domestic industrial regulations, manufacturers must process thick steel plates (10–300 mm) and form large-diameter cylindrical structures (up to 12 meters) under both cold and hot forming conditions. These components often operate under extreme environments, including high pressure, high temperature, and corrosive media, which place extremely high demands on forming accuracy and welding quality.

Key manufacturing challenges include poor rolling accuracy of thick plates, difficulty in controlling roundness tolerance (≤2 mm/m), and excessive internal stress during forming. These issues directly affect sealing performance, pressure resistance, and long-term operational safety of pressure vessels.

plate-rolling-machine-for-pressure-vessel..jpg

Plate Rolling Machine Applications in Pressure Vessel Manufacturing

The Plate Rolling Machine is the core equipment in pressure vessel fabrication, responsible for forming cylindrical shells, storage tank bodies, and heat exchanger shells.

In pressure vessel production, plate rolling machines are used to:

  • Roll thick steel plates into precise cylindrical shells

  • Form large-diameter storage tanks and pressure vessels (Φ1–12 m)

  • Ensure strict roundness control (≤2 mm/m)

  • Improve welding alignment and sealing performance

  • Reduce material deformation and internal stress

With the increasing demand for large-capacity storage tanks (up to 500 m³), modern pressure vessel manufacturing requires highly rigid and CNC-controlled rolling systems capable of stable, repeatable, and high-precision forming.


CNC Precision Requirements in Heavy Plate Forming

In pressure vessel applications, even minor deviations in geometry can lead to serious safety risks. Therefore, CNC-controlled plate rolling technology plays a key role in ensuring:

  • Stable curvature and consistent forming quality

  • Precise control of cylinder roundness and diameter

  • Reduced human error in heavy plate forming

  • Higher efficiency for batch production

  • Compatibility with ASME-compliant manufacturing processes

High-strength and ultra-thick steel plates require multi-pass controlled rolling to achieve the required cylindrical geometry while maintaining structural integrity.


EZHONG Core Equipment for Pressure Vessel Industry

Heavy-Duty Plate Rolling Machine

EZHONG provides high-performance ultra-thick plate rolling machines designed specifically for pressure vessel manufacturing.

Key specifications and advantages:

  • Maximum plate thickness: up to 300 mm

  • Maximum plate width: up to 4500 mm

  • Cylinder diameter range: Φ1–12 m

  • Roundness accuracy: ≤ 2 mm/m

  • Single forming cycle: ≤ 60 minutes

  • Fully compliant with ASME pressure vessel standards


ezhong-120x4000mm-4-rolls-bending-machine.webp


ZHONG plate rolling machines are widely used for:

  • Pressure vessel shells

  • Storage tank cylinders

  • Heat exchanger shells

  • Reactor and boiler drum structures

With high rigidity frame design and CNC precision control, the equipment ensures stable deformation control during rolling, significantly improving weld quality and final structural safety.


Ezhong Plate Rolling Machine Cases for Pressure Vessel Manufacturing


(1) Zhangjiagang Chemical Machinery Co., Ltd

https://www.zhanghuaji.com

brief introduction: Zhangjiagang Chemical Machinery Co., Ltd. ( "ZCM")was established in 1998 and changed into a joint stock company in July 2009. The company is specialized in the design and manufacturing of petrochemical industry, coal chemical industry, fine chemical industry, metallurgy, medicine, photovoltaic energy, nuclear power, Marine equipment and military industry.


Zhangjiagang.jpg


EZHONG product application:

EZW11S-270*3500 heavy plate rolling machine


EZHONG Product Application

(EZW11S-270*3500 three roller bending machine)


Main Parameter Table

No.

Item

Unit

Data

1

Machine Specifications

mm

Xw11s-270/360*3500

2

Maximum Symmetrical Coil Thickness

mm

270 cold rolling

3

Maximum pre-bending thickness

mm

240 cold rolling

4

steel plate yield limit

MPa

235

5

Minimum workpiece diameter at maximum specification

mm

Φ4500

6

Maximum width of coil

mm

3500

7

pre-bent remaining straight edge

mm

≤2.5 times the plate thickness

8

Upper roll diameter

mm

1460

9

Bottom roll diameter

mm

850

10

Rows of rollers

row

1

11

Lower roller center distance

mm

1700

12

Bending speed

m/min

~3.25

13

The maximum stroke of the horizontal movement of the lower roller

mm

±350

14

Equipment rated pressing force

Tons

6000

15

Head overturning angle

90℃

16

Machine dimensions (length, width and height)

mm

11490×7075×8525



(2) Yongsheng Machinery Industry (Kunshan) Co., Ltd

http://www.ys-ks.com/?lang=zh_CN

Introduction: Yongsheng Machinery Industry (Kunshan) Co., Ltd. mainly provides all kinds of pressure vessels and services for oil refining, chemical, petrochemical, textile, food and new energy industries, and the products include all kinds of low, medium and high pressure heat exchanger, reactor, separation containers, storage containers. Main customers are constant petrochemical, ShengHong petrochemical, Formosa plastics group, Shanghai secco petrochemical, British color, tripod, xiang lu petrochemical PTA factory, hualian sanxin PTA factory, dow chemical, Germany, Germany, Germany GEA, Germany, contus, America, the FW, American sellanis, Beijing, world, Li Changrong chemical, Changchun group, China, east petrochemical, Asia silicon industry, datang international, Japan, mitsui shipbuilding, YARA navigation technology, China chemical tripod Ningbo engineering company, Chengdu into engineering company, xi'an China land engineering company, etc. Products in addition to domestic sales are also exported to the Middle East, South Asia, North America, South America, Europe, Japan and other countries.


Food and New Energy Industries


Order EZHONG products application:

EZW11SY-160*3200 heavy plate rolling machine


application.jpg

(EZW11SY-160*3200 heavy plate rolling machine)


Main Parameter Table


NO.

ITEM

UNIT

DATA

1

specifications

mm

160×3200(245Mpa)

2

The upper roller diameter

mm

1060

3

Lower roller diameter

mm

860

4

Upper and lower roller material


42CrMo

5

Straight edge coefficient

mm

2.5 Times thick plate

6

Circulating temperature

C

20 C cold roll

7

Plate yield limit

MPa

245

345

8

The maximum width of the coil

mm

3200

3200

9

Minimum drum diameter at full load

mm

Φ3500mm

Φ3500mm

10

maximum thickness of bending plate

mm

160

130

11

Maximum prebending plate thickness

mm

140

110

12

The largest school has a thick board

mm

125

105

13

Two lower roll center distance

mm

1050~1750

14

Effective length of the working roller

mm

3280

15

Upper roller drives the total torque

t.m

120

16

Lower roller drive total torque

t.m

2*3

18

Horizontal movement speed of the lower roller cylinder

mm/min

350

19

Pressure the cylinder diameter

mm

Ф870/Ф370/630

20

Total pressure under force

t

2430

21

Horizontal push for cylinder diameter

mm

Ф480

22

horizontal thrust

t

900

23

Speed of working on the roller

mm/min

0~200

24

The power of the machine

Kw

≈300

25

Horizontal movement of the lower roll on each side

mm

0~650




(3) Qingdao Soft Control Cloud Ant Heavy Industry Co., LTD

http://www.yunyizhonggong.com

Introduction: Shandong Yunyi Heavy Industry Co., Ltd. has the U, U2 certification qualification, A1, A2 class pressure vessel design and manufacturing license issued by ASME. Has many years of design and manufacture installation of petroleum, chemical, nuclear power, rubber, steel, thermoelectric, energy conservation, environmental protection and other fields of complete sets of equipment experience, is the national petroleum, chemical equipment industry backbone enterprises, China's council for the promotion of special equipment safety and energy conservation member units, China chemical equipment association director unit, director of special equipment association of Shan dong province.


Qingdao Soft Control Cloud Ant Heavy Industry Co., LTD


Order EZHONG products application:

EZW11SYT-160×3500 plate rolling machine


Plate Rolling Machine

(EZW11SYT-160×3500 plate rolling machine)


Main parameter table

NO.

ITEM

UNIT

DATA

1

specifications

mm

160×3500(245Mpa)

2

The upper roller diameter

mm

1060

3

Lower roller diameter

mm

860

4

Lower roller material


42CrMo

5

The upper roller is pressed down


The cylinder drive upper roller moves up and down along the vertical guide rail

7

Straight edge coefficient

mm

2-2.5 times

8

Circulating temperature

C

Cold rolled at 20 °C

9

Plate yield limit

MPa

245

345

10

The maximum width of the coil

mm

3500

3500

11

Minimum drum diameter at full load

mm

Φ4000mm

Φ4000mm

12

maximum thickness of bending plate

mm

160

130

13

Maximum prebending plate thickness

mm

140

110

14

The largest school has a thick board

mm

125

105

15

Two lower roll center distance

mm

1050~1750

16

Effective length of the working roller

mm

3580

17

Upper roller drives the total torque

t.m

120

18

Lower roller drive total torque

t.m

2*3

19

Horizontal movement speed of the lower roller cylinder

mm/min

350

20

Pressure the cylinder diameter

mm

Ф870/Ф370/630

21

Total pressure under force

t

2430

22

Horizontal push for cylinder diameter

mm

Ф480

23

horizontal thrust

TONS

900

24

Speed of working on the roller

mm/min

0~200


Why Choose EZHONG for Pressure Vessel Forming

EZHONG heavy-duty plate forming solutions are designed for industries where safety and precision cannot be compromised. Compared with conventional rolling systems, EZHONG equipment provides:

  • Higher forming accuracy for thick plates

  • Better control of roundness and cylinder geometry

  • Stronger adaptability to ultra-large pressure vessels

  • Improved production efficiency and stability

  • Full compliance with international pressure vessel standards

By integrating advanced CNC control and heavy-duty mechanical design, EZHONG helps manufacturers achieve reliable, scalable, and high-precision pressure vessel production.


Talk to Our Engineering Team

EZHONG provides customized heavy-duty plate rolling machines for pressure vessel manufacturers worldwide. Whether you are producing large storage tanks, ASME-compliant pressure vessels, or heavy cylindrical components, our engineering team can recommend the most suitable machine configuration based on your production requirements.

We support OEM customization, technical consultation, and project-based equipment supply for thick plate and large-diameter forming applications.

Looking for a reliable plate rolling machine for pressure vessel manufacturing?
Contact EZHONG to get a tailored technical proposal and equipment quotation.





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